Norck, a leading digital manufacturing company, manufactures various parts with die casting extremely reliable, top quality, and fast for a wide range of industries including aerospace, defense, robotics,  industrial, automotive, electronics, energy, hardware, and consumer products. Our team of highly qualified engineers and cutting-edge facilities will provide you with quality products with the quickest turnaround time at a competitive price. Whether you have high volume production projects or rapid prototyping needs, Norck can manage it with the results better than expectations.

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Let’s now give you some insight how Norck manufactures parts with die casting.

It is a metal casting process in which molten metal is fed into a mold cavity under high pressure. Mold is made from hardened steel and contains the shape of the part to be molded. The die-casting process is used for high and medium-volume production due to the high cost of mold fabrication.

Molded parts are made from non-ferrous metals such as zinc, copper, aluminum, magnesium, and tin-based alloys.

Die casting offers many advantages:
•   Accuracy: Die casting offers tight tolerances, around ±0.05mm. Post-machining might be required for functional surfaces.
•   Complex shapes: Die casting provides complex shapes within closer tolerances than many other mass production processes.
•   Rapid fabrication process: The fabrication process time is cut short due to the simplicity of the process.
•   Lower production costs: The production cost is reduced since post-machining operations are reduced or eliminated.

Die casting is made through four steps:

1. Die preparation: Spraying the mold cavity with lubricant to ease extraction of the molded part.

2. Filling: After the two cavities of the mold are closed and injected with the molten metal. The two cavities are maintained close until the metal solidifies.

3. Ejection:
a. The first step is to open the Die
b. Ejecting the casted part with ejector pins.

4. Post-processing: The ejected part will have extra material such as gates, runners, and sprues which must be removed using a press, sawing, or grinding.

Obtaining a fully functional part might require extra processing for features that can be made with Die casting process, such as taping, polishing, and plating. The designed part should follow Die casting design guidelines.

Norck, a leading manufacturing company driven by technology, high quality data and artificial intelligence, focuses on manufacturing excellent quality of sheet metal parts, custom parts and components, a wide range of 3D printed parts and moldings. It is a single source for a wide of range of companies around the world for their need of sheet metal fabrication, CNC machining, 3D printing, and molding. 

Besides its own production capacity, Norck’s ability access to a huge amount of manufacturing capacity of its top quality partners across Europe and the U.S allows it to provide its customers with low and high volume production, rapid prototyping and a wide range of manufacturing services from sheet metal fabrication to 3D printing.

Norck’s data-driven AI approach to manufacturing maximizes its overall product and service quality, while minimizing the overall cost of its parts and services. This leads to high quality products, better inventory programs for our customers worldwide, better visibility for supply chain management.

Norck’s team of manufacturing engineers, mechnical engineers, quality engineers, supply chain engineers, industrial designers, artificial intelligence engineers, data scientists, and software application developers work in a unique and coherent way to provide your company with high quality manufacturing parts and services, better design for manufacturability and all driven by data and artificial intelligence.

As a single source for all your manufacturing needs, Norck minimizes your overhead cost, diversifies your supply chain, improves your parts’ design for manufacturability, significantly improves the quality of services and parts you outsource, minimizes suppliers’ risks, improves your purchasing power, and provides the goods and services with a philosophy of just in time.