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Injection Molding Services

Injection Molding Services

Norck: Your Partner for Injection Molding Process – Across Industries

Norck delivers expert injection molding services, empowering manufacturers across aerospace, automotive, medical, electronics, consumer goods, and other sectors to bring innovative plastic products to life.

Capabilities for Diverse Injection Molding Needs:

  • Precision Injection Molding Machines: Tight control over process parameters for consistent, high-quality parts, even with intricate geometries.
  • Wide Material Selection: Engineering-grade thermoplastics, elastomers, and thermosets. Guidance for balancing performance, environmental requirements, and cost targets.
  • In-House Mold Design & Manufacturing: Robust tooling for prototyping and mass production, optimized for part quality and mold longevity.
  • Complex Molding Capabilities: Overmolding, insert molding, thin-wall components, and intricate features for functional and aesthetic needs.
  • Post-Molding Solutions: Secondary operations, finishing, and assembly services to streamline your project and deliver complete components.

Norck's Engineering Edge: We Solve Your Molding Challenges

  • Design for Manufacturability (DFM): Early collaboration to ensure your designs are optimized for efficient molding and defect-free production.
  • Moldflow Analysis & Simulation: Predicting material behavior, optimizing gating and cooling, and preventing costly manufacturing issues.
  • Process Optimization: Fine-tuning injection parameters and cycle times for maximum quality, speed, and cost-effectiveness.
  • Rigorous Quality Assurance: Dimensional inspection, material testing, and process control to guarantee parts meet specifications across production runs.

Why Choose Norck for Injection Molding?

  • High-Precision for Demanding Applications: Consistent quality, tight tolerances, and complex geometries for industries where performance is critical.
  • Materials Expertise for Diverse Needs: Matching the right plastic to your application's strength, thermal, chemical resistance, and regulatory requirements.
  • Scalable to Your Growth: From rapid prototyping to high-volume production, we support your project at every stage, ensuring a smooth transition.
  • Problem-Solvers, Not Just Molders: Our engineers work with you to optimize designs, overcome manufacturing hurdles, and deliver exceptional results.
  • Single-Source Responsibility: Streamline your project with our in-house mold-making, molding, and post-processing capabilities under one roof.

What is Injection molding?

It is a plastic molding process in which molten plastic is fed into a mold cavity under high pressure. Mold is made from hardened steel and contains the shape of the part to be molded. The Injection molding process is used for high and medium volume production due to the high cost of mold fabrication.

On Demand Injection Molding, Plastic Injection, Urethane Casting

What are the advantages of injection molding?

Injection molding offers many advantages:

• Accuracy: Injection molding offers tight tolerances, around ±0.05mm.
• Complex shapes: Injection molding provides complex shapes within closer tolerances than many other mass production processes
• Diversity of materials and colors: Many materials can be used to make injection molding and a large selection of colors.
• Rapid fabrication process: The fabrication process time is cut short due to the simplicity of the process.
• No finishing is required: There is no need for post-molding operations as the molded parts come off the mold and can have a mirror glass surface, mat color, or texture.
• Low production costs: The production cost is reduced since post-machining operations are reduced or eliminated.

But there are some disadvantages as well:

   - Higher cost of tooling 
   - Long cycle time

How is it fabricated?

Injection molding is made through four steps:

1. Plastification: The plastic granules are transferred from the hopper to the mold using a rotating screw and molted using heaters.

2. Injection: The screw will advance to increase pressure in the injection chamber to inject the molted plastic into the mold. The two cavities are maintained close until the plastic solidifies

3. Cooling: After injection, the molted plastic will be cooled down to become solid using a cooling circuit. The screw will hold its position to hold the pressure inside the mold.

4. Ejection: After the molted plastic solidifies using a cooling circuit, the Die is opened, and the part is ejected via ejector pins. The screws will retreat to prepare for the next injection.

Injection molding - Norck
Plastic Injection
Plastic Injection
Injection molding design

Obtaining a fully functional part might require extra processing for features that can’t be made with the Injection molding process, such as taping. The designed part should follow Injection molding design guidelines.

Norck: Your Data-Driven Partner for On-Demand Manufacturing Excellence

Norck is a technology-powered manufacturing leader specializing in CNC machining, 3D printing, sheet metal fabrication, and injection molding. Our intelligent, data-driven approach ensures exceptional quality, optimized costs, and seamless supply chain management for companies worldwide.

Key Services:

Why Choose Norck?

  • AI-Powered Manufacturing: Data and AI optimize our processes for superior quality, minimized costs, and supply chain visibility
  • Vast Production Capacity: Our extensive partner network in Europe and the US guarantees both low and high-volume production.
  • End-to-End Expertise: Our team of engineers, data scientists, and product developers ensure design for manufacturability and unparalleled service
  • Single-Source Solution: Norck streamlines your supply chain, reduces overhead, enhances purchasing power, and delivers just-in-time results.
  • Online Injection Molding  Services: Norck's online injection molding services provide a fast, easy, and reliable way to bring your ideas to life with high quality, custom made parts.
  • Injection Molding Services Near You: Your search for injection molding services ends here. Norck offers tailored engineering and manufacturing support that begin with your unique project needs. Whether you're a local business or searching online, our expert team delivers top-quality, customized injection molding solutions to bring your designs to life.

Experience the Norck difference. Get a quote fast for your manufacturing needs today!

OUR SERVICES

WHAT NORCK DOES BEST

UNMATCHED ENGINEERING SUPPORT

Engineering Expertise, Every Step of the Way

NORCK offers custom manufacturing and engineering solutions tailored to your specific needs, across various industries.

Optimize Your Design for Production

NORCK's engineers can review your design and provide feedback to improve manufacturability, cost effectiveness, and efficiency.

Your Solution, Your Scale

Whether you need a single prototype or full-scale production, NORCK's engineers are ready to collaborate with you. Contact us to discuss how we can bring your concept to life.

Tailored Solutions for NORCK Customers

NORCK specializes in providing unique manufacturing and engineering solutions designed to meet the specific needs of each client. Our expertise covers a wide range of industries and applications.

WHY NORCK?

Access to Huge Production Capacity - Norck

Get Access to Huge Production Capacity

Besides Norck's own production capacity, Norck has access to hundreds of top quality CNC machining, sheet metal, 3D printing, injection molding, and urethane casting providers across the United States, Germany, and Europe.

 Creating Supply Chain

Creating Supply Chain Resilience

Working with Norck effectively reduces your risks against supply chain shocks, unforeseen delays, price fluctuations, and quality issues, thus increasing your company’s resilience in its outsourcing and supply chain.

Innovation at Work - Norck

Innovation at Work

Besides being an artificial intelligence augmented digital manufacturing company, we also develop extremely innovative manufacturing tools, fixtures and of course software applications such as RapidCAD, a highly intuitive and innovative web based CAD application.

Art artificial intelligent system

Artificial Intelligence Augmented

Norck gathers and uses thousands of data points to augment its engineers with a state of the art artificial intelligent system for better design and manufacturability.

Green Driven - Norck

Green Driven

Norck encourages its partners to be carbon-neutral, and gives carbon neutral compliant suppliers priority over non-compliants.

LEARN MORE ABOUT OUR CAPABILITIES

LEADING ON DEMAND DIGITAL MANUFACTURING COMPANY IN THE UNITED STATES, GERMANY, AND EUROPE.