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PolyJet 3D Printing Services

PolyJet 3D Printing Services

Norck: Achieve Unmatched Detail & Realism with PolyJet 3D Printing

Norck delivers expert PolyJet 3D printing solutions, empowering engineers, designers, product developers, and manufacturers to create prototypes with exceptional accuracy, complex geometries, and true-to-life aesthetics.

Capabilities for PolyJet Excellence:

  • High-Resolution PolyJet Printers: Producing intricate features, smooth surfaces, and ultra-fine layer resolutions for exceptional detail and realism.
  • Wide Material Range: Rigid and flexible photopolymers in various colors, opacities, and Shore hardness values for simulating diverse textures and material properties.
  • Multi-Material & Full-Color Printing: Combining materials within a single part for overmolding effects, flexible elements, and true-to-life appearance.
  • Post-Processing for Diverse Needs: Support removal, smoothing, finishing, and assembly services to achieve your desired level of realism.

Norck's Engineering Edge: It's About More Than Just Aesthetics

  • Design for Additive Manufacturing (DfAM): Guidance on optimizing your designs to leverage the unique strengths of PolyJet, minimizing print time and material usage.
  • Materials for Functional Prototyping: Selecting photopolymers that mimic the feel, flexibility, and even some mechanical properties of your intended production materials.
  • Process Optimization: Fine-tuning print parameters and part orientation to achieve the best possible surface finish, dimensional accuracy, and material performance.
  • Focus on Critical Applications: Extensive experience using PolyJet for medical models, consumer product prototypes, and other applications where accuracy matters.

Why Choose Norck for PolyJet 3D Printing?

  • Visual Prototypes that Persuade: Create models with stunning visual fidelity, ideal for design reviews, marketing, and user testing.
  • Complex Geometries Without Compromise: Produce intricate details, organic shapes, and integrated multi-material components.
  • Accelerate Product Development: Quickly validate form, fit, ergonomics, and aesthetics with realistic prototypes that closely resemble the final product.
  • Solving Your PolyJet Challenges: Experienced engineers guide you through material selection, design optimization, and process parameters.

What is Polyjet 3D printing?

Polyjet 3D printing is an additive manufacturing process similar to inkjet printing, but instead of ink, it jets liquid photopolymer onto a printing bed and cures it with UV light. It helps turn designs into scaled prototypes as close to the designed model. It is mainly used in the earliest stages of product development and can be used in conceptual models, functional prototypes, tooling, and electronics.

3D printing requires 3D CAD models to print a part or assembly. The 3D models can be made using parametric CAD software such as Solidworks and CATIA V5, or Subdivision modeling software such as 3DS and Blender.

Advanced 3D Printing and Additive Manufacturing

What are the advantages & disadvantages of using Polyjet?

Polyjet is used over other 3D printing processes due to:
   -    Accurate features
   -    Good surface finishing

There are some disadvantages to using Polyjet:
   -    Weak results (layers can be split)
   -    Nozzle clogging

How is it fabricated?

The 3D printer slices the 3D model into several cross sections. The nozzle moves along two axes and jets liquid UV-sensitive photopolymer onto a platform. Next, UV light is used to solidify the deposited layer of photopolymer. When a whole layer of the desired shape is deposited, the platform moves down to deposit the next layer. If the part requires support structure, drops of wax are jetted to support the model, which will be removed later by heating the printed piece.

Once the 3D printed model is finished, it can be removed from the platform. Post-processing might be required to remove any excess material and burrs or to smooth surfaces.

3D printed model
3D printer - Norck
Polyjet 3D Printing
Polyjet 3D Printing

- Most used materials:
   •   Polycarbonate-like Resin
   •   polypropylene-like resin
   •   Rubber-like resin

Parts and assemblies should follow specific design rules to be printed correctly. Norck offers engineering services that will help you confirm your design for 3D printing.

Norck: Your Data-Driven Partner for On-Demand Manufacturing Excellence

Norck is a technology-powered manufacturing leader specializing in CNC machining, 3D printing, sheet metal fabrication, and injection molding. Our intelligent, data-driven approach ensures exceptional quality, optimized costs, and seamless supply chain management for companies worldwide.

Key Services:

Why Choose Norck?

  • AI-Powered Manufacturing: Data and AI optimize our processes for superior quality, minimized costs, and supply chain visibility
  • Vast Production Capacity: Our extensive partner network in Europe and the US guarantees both low and high-volume production.
  • End-to-End Expertise: Our team of engineers, data scientists, and product developers ensure design for manufacturability and unparalleled service
  • Single-Source Solution: Norck streamlines your supply chain, reduces overhead, enhances purchasing power, and delivers just-in-time results.
  • PolyJet Online 3D Printing Services: Norck's online PolyJet 3D printing services provide a fast, easy, and reliable way to bring your ideas to life with high quality, custom made parts.
  • PolyJet 3D Printing Services Near You: Your search for PolyJet 3D printing services ends here. Norck offers tailored engineering and manufacturing support that begin with your unique project needs. Whether you're a local business or searching online, our expert team delivers top-quality, customized PolyJet 3D printing solutions to bring your designs to life.

Experience the Norck difference. Get a quote fast for your manufacturing needs today!

OUR SERVICES

WHAT NORCK DOES BEST

UNMATCHED ENGINEERING SUPPORT

Engineering Expertise, Every Step of the Way

NORCK offers custom manufacturing and engineering solutions tailored to your specific needs, across various industries.

Optimize Your Design for Production

NORCK's engineers can review your design and provide feedback to improve manufacturability, cost effectiveness, and efficiency.

Your Solution, Your Scale

Whether you need a single prototype or full-scale production, NORCK's engineers are ready to collaborate with you. Contact us to discuss how we can bring your concept to life.

Tailored Solutions for NORCK Customers

NORCK specializes in providing unique manufacturing and engineering solutions designed to meet the specific needs of each client. Our expertise covers a wide range of industries and applications.

WHY NORCK?

Access to Huge Production Capacity - Norck

Get Access to Huge Production Capacity

Besides Norck's own production capacity, Norck has access to hundreds of top quality CNC machining, sheet metal, 3D printing, injection molding, and urethane casting providers across the United States, Germany, and Europe.

 Creating Supply Chain

Creating Supply Chain Resilience

Working with Norck effectively reduces your risks against supply chain shocks, unforeseen delays, price fluctuations, and quality issues, thus increasing your company’s resilience in its outsourcing and supply chain.

Innovation at Work - Norck

Innovation at Work

Besides being an artificial intelligence augmented digital manufacturing company, we also develop extremely innovative manufacturing tools, fixtures and of course software applications such as RapidCAD, a highly intuitive and innovative web based CAD application.

Art artificial intelligent system

Artificial Intelligence Augmented

Norck gathers and uses thousands of data points to augment its engineers with a state of the art artificial intelligent system for better design and manufacturability.

Green Driven - Norck

Green Driven

Norck encourages its partners to be carbon-neutral, and gives carbon neutral compliant suppliers priority over non-compliants.

LEARN MORE ABOUT OUR CAPABILITIES

LEADING ON DEMAND DIGITAL MANUFACTURING COMPANY IN THE UNITED STATES, GERMANY, AND EUROPE.